auto steel wheel automatic rim production line

Shandong Yunda Machine Tool Co., Ltd. as a professional wheel equipment r & D and manufacturing enterprises, we will always grasp the cutting-edge technology, adhere to independent innovation, close cooperation with the majority of domestic wheel manufacturing enterprises, and strive to create the best automatic wheel production line in China. We will continue to research and develop high-end intelligent wheel production line on the basis of realizing full automation of wheel production line. The high-end intelligent wheel production line integrates automatic control technology, automatic detection technology, remote sensing technology, information management and other application technologies to truly realize intelligent production, inspection, storage, transportation and management.

A detailed description

Since the establishment of the company more than ten years, has been engaged in the research and development of wheel supporting products, for the wheel industry supporting production of a large number of wheel molds and part of the wheel spoke and rim special equipment. Our company has a strong scientific and technological force, with more than 100 employees, including 3 senior engineers, more than 10 engineers and more than 30 professional technicians. We have provincial engineering and technology research centers and provincial enterprise technology centers. We will continue to focus on the development of wheel equipment industry by virtue of our company's talent and technology advantages.

As a professional wheel equipment r & D and manufacturing enterprise, we will always grasp the cutting-edge technology, adhere to independent innovation, close cooperation with the majority of domestic wheel manufacturing enterprises, and strive to create the industry's best automatic wheel production line. We will continue to research and develop high-end intelligent wheel production line on the basis of realizing full automation of wheel production line. The high-end intelligent wheel production line integrates automatic control technology, automatic detection technology, remote sensing technology, information management and other application technologies to truly realize intelligent production, inspection, storage, transportation and management.

The innovation of the automatic steel wheel production line developed by our company mainly includes the following points:

1. Automatic feeding and unloading device

Automatic feed institutions throughout the entire process of production line, the whole production line is an organic whole repeatedly, from the start of the slab deburring roll round until the end of the whole production line are using it in a set of automatic feeding device, including the final discharge also USES the automatic discharging device, middle without artificial material, saves the manpower, and improve the efficiency. In the whole production line with automatic feeding device, products from raw materials to forming one-time processing completed.

2. Rim production line digital distributed control system

The fully automatic steel wheel production line developed by our company adopts full digital distributed control system, which is suitable for the control of various complex processing tasks. The system will be workshop equipment unified by a computer management, can use the computer at any time to call the real-time situation of each equipment, at any time to observe the working status of each equipment. At the same time, the production line has multi-level security alarm function, the computer can accurately display every alarm of the production line in real time, remind the workshop management personnel, which equipment failure, which equipment needs maintenance, but also check the number of processing each equipment every day, etc.. In this way, the production management personnel can monitor every equipment at any time without leaving the office, and also can use this system for production scheduling, which makes modern management possible.

3. Automatic detection technology

My company research and development of automatic production line of steel wheel rim air tightness detection and beat the traditional whole production line system of sampling inspection, can not only detect the quality of each product, also can be real-time data collected in the process of product processing in the system, and the parameters of the product and process to monitor and track all the way, thus effectively guarantee the quality of the product, Improve the qualified rate of products. The detailed information of the rim can be queried in the database at any time, and the quality problems can be monitored in real time at each production stage.

4. Innovate processing technology, reduce energy consumption and save raw materials.

The fully automatic steel wheel production line developed by our company adopts the new technology, which can not only improve the work efficiency, but also highly realize the automation of equipment. For example, the traditional machine is only one air flushing the opening location, and need to be equipped with burr extruding machine, needs the combination of two sets of equipment developed by our company air flushing hole process with six-station rotating door automatic punching process, the equipment set feeding, pressing, punching, crowded into an organic whole, burr, cutting height equipment automation is realized. Vertical porous drill adopts new technology, one clamping, can realize drilling chamfering. The welding head of the welding machine can provide 360 degree rotation or jump welding, and can automatically lift the welding height.

5. Use the computer industrial image recognition system to identify the rim.

My company research and development of automatic production line for steel wheels increases the computer industry type automatic identification rim image recognition system, integrated application of modern numerical control technology, computer technology, automation technology, material conveying and controlled by computer and the management, to achieve a device after processing a part can be adjusted under the status of non-stop, Automatic conversion machining of another part according to computer instructions. It not only reduces the manpower of manual identification, but also avoids the errors in the process of manual identification. The identification accuracy is high and the speed is fast, which greatly improves the production line speed and product quality.

6. Combine computer hydraulic system with speed compensation system and other advanced technology to improve positioning accuracy, ensure product quality and improve production efficiency.

The automatic steel wheel production line developed by our company will improve the traditional equipment, the application of hydraulic system and speed compensation system and other advanced technology, so that the use of equipment more perfect performance, a wider range of applications. For example, in the three-roll winding machine feeding end to increase an auxiliary roller to play a positioning role, so that the sheet in the process of feeding can be automatically positive, in its width direction to obtain an accurate position, to ensure the quality of high-end products.